Battery disassembly production line

Retired electric-vehicle lithium-ion battery (EV-LIB) packs pose severe environmental hazards. Efficient recovery of these spent batteries is a significant way to achieve closed-loop lifecycle management and a green circular economy. It …

Intelligent disassembly of electric-vehicle batteries: a forward …

Retired electric-vehicle lithium-ion battery (EV-LIB) packs pose severe environmental hazards. Efficient recovery of these spent batteries is a significant way to achieve closed-loop lifecycle management and a green circular economy. It …

Machines | Free Full-Text | An Augmented Reality-Assisted Disassembly Approach for End-of-Life Vehicle Power Batteries …

The rapid expansion of the global electric vehicle industry has presented significant challenges in the management of end-of-life power batteries. Retired power batteries contain valuable resources, such as lithium, cobalt, nickel, and other metals, which can be recycled and reused in various applications. The existing disassembly processes …

Modelling and optimisation of two-sided disassembly line …

Disassembly Line Balancing (DLB) is a critical issue in end-of-life product recycling and remanufacturing. DLB-related supply chains exist in many industry sectors, including automobiles, mobile phones, and electronic appliances. In recent years, the interest in ...

Applied Sciences | Free Full-Text | Knowledge Graph Construction of End-of-Life Electric Vehicle Batteries for Robotic Disassembly …

End-of-life (EoL) electric vehicle (EV) batteries are one of the main fountainheads for recycling rare metal elements like cobalt and lithium. Disassembly is the first step in carrying out a higher level of recycling and processing of EV batteries. This paper presents a knowledge graph of electric vehicle batteries for robotic disassembly. …

Automated disassembly line aims to make battery recycling safer, …

"With our system, when the robot picks up the battery pack and puts it on the production line, it marks the last time a human will touch it until it''s in pieces and parts," McIntyre said. Limiting human interaction is important for both safety and efficiency.

Advances in lithium-ion battery recycling: Strategies, pathways, …

The electronic clamp introduced by Schmitt et al. [32] in 2011 and the robotic arm proposed by Wegner et al. [33] for production lines enabled the …

Research On Task Allocation Of Power Battery Disassembly …

Aiming at the low recycling efficiency of large-scale decommissioned power batteries and the unreasonable distribution of disassembly tasks, a mathematical model for disassembly optimization of power batteries was established to minimize the disassembly time of power batteries, and a hybrid algorithm of genetic algorithm and particle swarm algorithm was …

Parallel Disassembly Sequence Planning of Retired Lithium-ion-battery …

With the explosive growth of the electric vehicle market, the recycling work of retired lithium-ion-battery packs, modules and cells is facing great challenges. Dismantling process is the primary step of the electronic waste recycling. In order to achieve rapid, efficient and safe disassembly of battery packs, and improve resource utilization …

A*STAR launches EV battery testing and disassembly lline

A*STAR launches EV battery testing and disassembly lline 18 Oct 2023 The Agency for Science, Technology and Research (A*STAR) has launched an electric vehicle battery testing and disassembly production line, and is working with partners to build a circular ...

"DeMoBat": Battery disassembly for electric cars using KUKA …

In addition, manufacturers face stricter rules for battery production. Since 2023, an EU Batteries Regulation has required, among other things, that new batteries include an increased proportion of recycled materials – even if these have been imported into Europe.

Automate battery production with robotics and proven solutions

In the production of lithium-ion battery cells, special high-precision machines are used for individual production steps. KUKA robots can take over certain key processes such as stacking, loading and unloading, or formation and aging of cells. Industrial robots that are certified for cleanroom operation and suitable for operation in dry rooms are used for this.

Retired Lithium-Ion Battery Pack Disassembly Line Balancing …

Disassembling and remanufacturing the lithium-ion power packs can highly promote electric vehicle market penetration by procuring and regrouping reusable …

Disassembly Automation for Recycling End-of-Life Lithium-Ion …

JOM - Rapid advances in the use of lithium-ion batteries (LIBs) in consumer electronics, electric vehicles, and electric grid storage have led to a large number of end-of-life (EOL) LIBs awaiting... Figure 2 shows the continuous process for direct recycling of cathode materials recycled from EOL LIBs in our laboratory-scale production …

PEM Publishes Battery Module and Pack Production Guide

PEM Explores Industrial Battery Disassembly Automation PEM Researches Cheaper Battery Production Through Microenvironments ... sealing, leak testing, and charging as well as end-of-line testing. …

Robotics for electric vehicles battery packs disassembly towards …

The analysis highlights that a complete automatic disassembly remains difficult, while human-robot collaborative disassembly guarantees high flexibility and …

A novel knowledge-driven flexible human–robot hybrid disassembly line and its key technologies for electric vehicle batteries …

4. Key technologies4.1. Implementation of high-accuracy screw disassembly In order to achieve real-time and high-accuracy operations, we apply the YOLOv5 for object detection, plane fitting based on Random Sample Consensus (RANSAC) [79] for pose estimation, and introduce Kalman filtering (KF) [80] to correct the results. ...

A*STAR launches Distributed Smart Value Chain programme

Pack Inspection and Disassembly station of the EV Battery Testing and Disassembly Line at A*STAR''s Advanced Remanufacturing and Technology Centre (ARTC) SINGAPORE – During the Industrial Transformation Asia-Pacific (ITAP) 2023 event, the Agency for Science, Technology and Research (A*STAR) announced a new Electric …

Automated Battery Disassembly—Examination of the Product

As the market share of electric vehicles continues to rise, the number of battery systems that are retired after their service life in the vehicle will also increase. This large growth in battery returns will also have a noticeable impact on processes such as battery disassembly. The purpose of this paper is, therefore, to examine the challenges …

Lithium Battery Production Line

Lithium Battery Production Line

Challenges in the Automated Disassembly Process of Electric …

This paper provides an overview and analysis of possible challenges arising in the domain of automated battery disassembly and recycling of EV batteries that reached their EoL. …

Disassembly line design with multi-manned workstations: a novel heuristic optimisation approach: International Journal of Production …

International Journal of Production Research Volume 58, 2020 - Issue 3 Submit an article Journal homepage 907 Views 28 ... In this paper, disassembly line balancing problem (DLBP) with multi-manned stations is …

Dynamic Bayesian Network-based Disassembly Sequencing Optimization for Electric Vehicle Battery …

disassembly process for the entire production line, and are thus obtained prior to the implementation of the disassembly process (Liu et al. 2018). Unfortunately, many

Oak Ridge Demos AI-Driven Robotic Battery Disassembly

By Allison Proffitt August 23, 2021 | Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and …

Assessment of the automation potential of electric vehicle battery …

Assesses the automation potential of electric vehicle (EV) battery disassembly. • Reviews current studies for the disassembly of EV batteries and …

Designs | Free Full-Text | Enhancing Disassembly Practices for Electric Vehicle Battery …

In the context of current societal challenges, such as climate neutrality, industry digitization, and circular economy, this paper addresses the importance of improving recycling practices for electric vehicle (EV) battery packs, with a specific focus on lithium–ion batteries (LIBs). To achieve this, the paper conducts a systematic review …

Parallel Disassembly Sequence Planning of Retired Lithium-ion-battery …

Recycling plays a crucial role in achieving a sustainable production chain for lithium-ion batteries (LIBs), as it reduces the demand for primary mineral resources and mitigates ...

Battery Manufacturing Basics from CATL''s Cell …

Battery Manufacturing Basics from CATL''s Cell Production ...

Parallel Disassembly Sequence Planning of Retired Lithium-ion-battery …

is necessary to set battery pack disassembly production line. Based on the above targets, four optimization objectives are set, which are idle time, safety factor, disassembly cost and number of workstations. The solving part applies five heuristic but …

Automated disassembly line aims to make battery recycling safer, …

Researchers at the Department of Energy''s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.

Batteries | Free Full-Text | Optimization of …

The circular use of components and materials offers big economic opportunities and has great potential to secure the supply of strategic raw materials for cell manufacturers [].The work of Sato and …

Batteries | Free Full-Text | Optimization of …

This paper aims to contribute to designing adaptive disassembly planners for battery systems by combining the autonomous disassembly planner presented by Choux et al. [] with a disassembly …

A*Star Launches EV Battery Testing And Disassembly Line

During the Industrial Transformation Asia-Pacific (ITAP) 2023 event, the Agency for Science, Technology and Research (A*STAR) announced a new Electric Vehicle (EV) Battery Testing and Disassembly Line. This is …

An Approach for Automated Disassembly of Lithium-Ion Battery …

A large number of battery pack returns from electric vehicles (EV) is expected for the next years, which requires economically efficient disassembly capacities. This cannot be met through purely manual processing and, therefore, needs to be automated. The variance of different battery pack designs in terms of (non-) solvable …